No simple solutions to keeping drivers cool in the aeroscreen era

Images courtesy Chip Ganassi Racing

No simple solutions to keeping drivers cool in the aeroscreen era

IndyCar

No simple solutions to keeping drivers cool in the aeroscreen era

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The NTT IndyCar Series has arrived at its final iteration of cockpit cooling to complement the new aeroscreen driver protection device. With the wraparound screen made by PPG and titanium frame from Pankl in position for every test session and race going forward, drivers must deal with the lack of high-speed air entering their helmets for the first time.

Initial testing with the aeroscreen last summer exposed the need for increased airflow within the cockpit to cool the driver’s legs, torso, and head. After testing a range of solutions through the end of 2019, the series and the partners involved in the aeroscreen’s creation have arrived at a number of options for teams to use on road and street courses, and on ovals to address their drivers’ cooling needs.

Facing rain and frosty temperatures this week at Circuit of The Americas, IndyCar’s engineering staff isn’t expected to learn a lot more about reducing cockpit temperatures. But for the teams in attendance, getting to work with the aeroscreen and tune the three areas that feed air to the driver will be a valuable exercise.

The first and primary form of cockpit cooling is a carryover from the original aeroscreen tests where a redesigned piece of bodywork that covers the dampers invites air to flow beneath the base of the screen (photo above).

As air enters the opening, it’s split into two channels through ducting mounted atop the cockpit. In the maiden aeroscreen tests, a short diffuser was used that did not extend to the edge of the cockpit opening; but after receiving feedback, a new piece was created that brings air as far back as possible before exiting the ducts.

For the sake of the driver’s sightline out of the cockpit, the ducting, which splits to the left and right, sits just above the top of the steering wheel.

At the driver’s request, teams can fit different attachments to the ends of the ducts to angle the oncoming air wherever it’s needed most.

“We have the inlet damper cover, which has evolved a little bit since we first started testing at Indy, and now air gets extended all the way back to the front of the cockpit, and there’s much more air directed towards the driver,” Tino Belli, IndyCar’s director of aerodynamic development, told RACER. “And then there’s an optional part that mechanics can put on the end of the duct, which they can trim in different ways. As standard, it will take the air and blow it down 90 degrees towards the driver’s waist.

“Some drivers like it at 45 degrees on their chest,” Belli continued, “so the teams can trim this piece and basically achieve all of that or remove it completely and have it just blow straight through. Some drivers actually liked it just blowing straight at their face.”

The second cockpit cooling solution is the newest. Former Dale Coyne Racing driver Sebastien Bourdais was among those who tested in warm conditions at Sebring International Raceway in October where two holes drilled in the nose of his car introduced streams of air into the footwell. Based on the positive feedback received, the holes have become standard for all teams to use as desired.

“Sebastien came away from that test saying he did not need all the cooling options that we were providing, but we kept all the options just because it’s better to have a bit too much available than not enough if we have a particularly hot race,” Belli said. “So, on the road and street courses, we’ll have what I call a ‘torpedo tubes,’ the two holes in the nose, and those are the teams’ choice to use.”

The new nostrils are meant to cool the driver’s legs. IndyCar has allowed teams to add ducting inside the nose that channels air up to the front bulkhead—stopping in front of where the pedals are mounted—to help concentrate the stream.

“Some of the taller drivers were feeling the cooling on their legs and some of the shorter drives is weren’t,” Belli said. “So, we’re guessing that, and on everything that we’ve tested, we’ve never got exactly the same answer from the drivers we have tested them. The tubes can go as far back as the pedal bulkhead if they wish.

“The teams can add a filter inside the tubes. Once, we were thinking that maybe we would mandate a filter, but it’s early days and teams are very clever and innovative and so we don’t want to spoil the ability to innovate. So, we allow a filter in that tube so rubber can’t get through and clog the pedals. And the tubes will not be allowed to be open on the superspeedways. They’re for road course, short ovals, and street courses only.”

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